Here’s a quick overview of its main benefits. And now, to address the specific needs and concerns of wire harness manufacturers that widely employ semi-automatic BenchTop crimpers, Komax Singapore has come up with a cost-effective, powerful and comprehensive quality control solution: QpLite. A long-time leader in the industry, Komax has developed a wide range of cutting-edge quality tools for exactly that purpose. It can be clearly observed that the pressure drops sharply before reaching the peak.Fact: crimp force monitoring is crucial in ensuring wire terminal crimping quality and increasing production output. The insulating material protrudes into the terminal crimping portion and is crimped with the core wire, causing the wire to break. As a result, all factors are below neglectable tolerance limit. Although the pressure wave forms are similar, the overall waveform is reduced. In this case, the offsetting is about 1mm. The degree of offsetting is measured by the distance between the front end f the core and the bell mouth crimped by the terminal. It can be clearly observed that the pressure drops sharply before reaching the peak. The same waveform appears when the wire is broken. However, the waveform is not severely tilted. There is a general assumption within the industry that crimp force monitoring will provide reliable detection of all general crimping errors during processing, including:Īlarm pressure wave forms tend to decrease throughout the waveform. After choosing good or bad manually, the alarm state will be reset automatically and the manufacturing process can be continued. For the alarm wave forms, a manual confirmation is needed for product quality control. The specific comparison method is to extract the eigenvalue(such as the peak and area of the specified interval ) in a specified interval and compare with the reference waveform. If the difference exceeds the preset threshold, the alarm signal is output to suspend the manufacturing process. Then compare the waveform of production with the reference waveform. The principle is : first collect a certain number of good product waveform and generate a reference waveform. Crimping Force Monitor (CFM) is a device that monitors the quality stability of the manufacturing process by detecting the crimp force in the crimping process of the crimping machine.

Crimp process monitor